Vacuum Homogenizer for Cream, Toothpaste, Lotion, Salad Fabrication

Introduction:
The TZZRJ series Vacuum Emulsifying Mixer comprise with heating and cooling unit, it can be customized designed according to process requirements, with flexible selection on work temperature, service time and provide user operation supervision and record with indicating material temperature and recording, etc.
With PLC controlled, the unit temperature curve could be printed with connection of a computer.

All material contacted parts are made of superior sanitary stainless steel.
All pressure vessels are available with qualified design and manufacturer license, and produced in strict accordance with the relevant provisions of the State on the design and manufacturing of pressure vessels.

Main Performance and Applicable Range:
The TZZRJ series vacuum emulsifying mixer consists with function of homogenizing, emulsifying, blending, dispensing, air exhaust, heating and cooling, etc.
The equipment is mainly used in cosmetic, food, chemical, pharmaceutical industries. It can homogenize, emulsifying and blending paste, cream(or colloid), lotion material under vacuum condition, and get high quality emulsifier products.
The equipment design and manufacturing are completely according to GMP standard.

Equipment Component:

Emulsifying Tank
Water oil based tank
Vacuum system
Heating & cooling system
Hydraulic pressure lifting system
Discharging system
Refueling System
Feeding System
Electric controlling system
Temperature controlling system
Working platform

Detail Specification of each Component:

Emulsifying tank

1) Heating method: jacket steam heating or electrical heating:15kw.

2) Structure: Three-layer structure, upper and lower heads. The upper head and the tank are flanged, and the lower head is directly connected to the tank.

3) The tank body inner case material is: SUS316L, the thickness is 5mm, and the inner polishing is 300 MESH (sanitary grade)

4) The medium case material is: SUS304 has a thickness of 3mm and is subjected to a maximum working pressure of 0.1MPa.

5) The jacket material is SUS304, the thickness is 2mm, and the jacket outer polishing is 300MESH (sanitary grade).

6) All welding joints are abraded and polished with interface of circular arc transition.

7) The insulation layer is made of PU (polyurethane) foaming technology, with excellent insulation performance.

8) Two sets of agitator in the tank:

a) High speed shear vortex emulsifier, speed 0-3500r/min, (frequency control) (with ABB high speed motor)

b) Slow speed frame type scraping wall agitator, speed 0-60 r/min (frequency control) (with Taiwan Chenggang geared motor)

9) Tank accessories:

a) liquid feeding port,

b) vacuum port,

c) compressed air port,

d) sight glass,

e) temperature sensor,

f) CIP cleaning head,

g) discharge port,

h) Dust-proof and sterility breather.

2. .Water or oil based tank

Specification of the oil boiler

1) Heating method: jacket steam heating or electric heating : 12kw.

2) Structural: three-layers structure. The upper cover is semi-open and the lower head is three feet grounded.

3) The tank body material is: SUS316L, thickness: 4mm, internal polishing 300MESH (sanitary grade).

4) The medium case material is: SUS304, the thickness is 3mm, and the maximum working pressure is 0.1MPa.

5) The jacket material is: SUS304, the thickness is 2mm, and the outer polishing is 300MESH (sanitary grade).

6) All welding joints are abraded and polished with interface is circular arc transition.

7) The insulation layer is made of PU polyurethane foaming process.

8) Inside the pot:

a, a set of agitator (pulse wheel or propulsion type)

b, temperature sensor

c, thermometer,

d, water inlet,

e, discharge port

Specification of the water boiler

1) The volume is different and the rest is the same as the oil boiler.

3.Vacuum system

1) Vacuum pump: water ring vacuum pump;

2) With stainless steel water tank and stainless steel gas-liquid separator.

3) Vacuum limit: It can reach -0.098MPa, and the vacuum limit can be drawn in two minutes.

4) A filter is set in the vacuum line (to prevent the foam in the boiler from being sucked out). Three vacuum check valves are installed and the vacuum is kept from leaking for one hour.

4.Heating & cooling system

1) All pipes are made of SS304 and polished.

2) All control units are automatically completed by pneumatic globe control valve, no manual valve is applied. (For steam heating. the pipe temperature is high, large number of control valves are applied to prevent safety hazard to the operator.)

3) The pipeline heating and cooling control system all use pneumatic valves, which is suitable for explosion-proof environment and achieve automatic control.

4) Cooling can be done using tap water.

5. Hydraulic pressure lifting system

1) Motor power: 0.75KW.

2) Hydraulic cylinder driving with auxiliary guide rod to achieve stable rise and fall.

3) All solenoid valves, relief valves, pressure retaining valves and other electrical accessories are from Taiwan with reliable quality.

4) with bidirectional self-control, it is slow rising and fast falling to improve work efficiency.

5) Hydraulic safety precautions:

Safety device for the vacuum in the boier before the hydrauic start
safety devices for the agitator after the main boier is ifted
safety devices when hydrauic pressure can not be owered by the vertical boier
Automatic dumping coud not be started unti main boiler is lifted to the highest point

6.Discharging system

1) Discharge method:
a) positive pressure discharge
b) rotor pump discharge
c) oblique discharge. (oil, water pot uses vacuum suction)
2) equipped with positive pressure discharge and hydraulic automatic tilting discharge. If rotor pump discharge is required, please consult us.
3) Another safety precaution is applied to the reset after discharging. (For details, please consult.)

7.Electric controlling system

Name	Brand
Touching Screen	Easyview (multi-language)
CPU and Module	Siemens
Frequency Transducer	Schneider
Power supply and Limit switch	Mingwei
Auxiliary Relay	Schneider
Heating protection	Schneider
Contactor	Schneider
Breaker	Schneider
Breaker	Schneider
Indicator light	Schneider
Switch	Schneider
Button	Schneider
Contactor	Schneider
High-Speed motor	ABB
Slow-speed motor	Chenggang
Vacuum pump	China Vendor
Temperature control	ZhongHuang
Solenoid Valve	Simaige

8. Temperature controlling system
1) The emulsified mixing tank, oil and water tank are all equipped with the most advanced temperature control device: integrated PT100 temperature control device.
2) And the special device specially designed on the temperature probe: (due to the fluidity and thermal conductivity of the paste is worse than the liquid), in the process of material production, the materials attached to the temperature probe are automatically intermittently wiped to make the temperature of the material Quick and complete conduction to the control unit with a temperature error of only ±1 °C.
3) The temperature control device is automatically completed by connecting to the computer. Simply set it on the touch screen during operation.

Operation platform

Fabricated with stainless steel seamless manufacturing, table-board is with non-skid and with polishing processing.

Technical parameter

TZZRJ-200 vacuum mixing emulsifier

1 Emulsifying tank:

Total Volume:280L
Effective volume:200L
Applicable Working Pressure: -0.1Mpa in tank below 0.1 Mpa in jacket
Applicable Working Temperature:≤105ºC

2 Blending Tank:

Volume: 100L for oil boiler, 120L for water boiler

Applicable Working Pressure: below 0.1 Mpa for jacket
Applicable Working Temperature:≤105ºC

Turbine type agitator with motor power:1.1KW

3 low speed agitators:
Speed:0-60(R/min)
Power: 1.5KW
4. Homogenizer:
Speed: 0-3500(R/min)
Power: 4KW
Vacuum degree:-0.09 (Mpa)
5 Water ring type vacuum pump:
Model: 2BV2061
Power: 1.5 KW