Design principles:
Under the action of the high-speed emulsifying head, the raw material will be attracted to pass through the narrow gap in the center of the emulsified head, and at the same time a strong circulating water flow will be formed in the pot, and the positive and negative effects of the center wing and the outer slow stirring wing will be added. Produce strong shearing force, impact force and dispersion, make raw material obtain sufficient crushing, mixing, emulsifying and homogenizing, effectively increase product stability.
The high speed emulsifying head and the design of slow mixing wing not only can achieve high efficiency mixing effect, but also make the product homogenized, the raw material is completely mixed, and there is no stirring dead angle. The stirring wing device has a blade made of polytetrafluoroethylene, which can adjust the angle with the rotation of the stirring wing, and can scrape off the products attached to the inner wall and bottom. This action can avoid overheating or under cooling of the wall of the pot, and achieve faster heat exchange effect, balance the product temperature and shorten the manufacturing time.
- Product advantages:
- The upper part of the machine is a frame-type scraping stirring, the upper head and oar can be lifted, and the bottom is an internal and external circulation emulsifying device.
- The better effect can be obtained by mixing the upper part with multiple wings and mixing the material with sufficient emulsification and stirring.
- At the same time, because of the bottom type emulsifying device, the function is more extensive, the bottom homogenization head is short from the bottom of the pot, and the emulsifying convection impact force is strong, the product can be quickly particulate and achieve better glossiness.
- Because the direction of emulsified convection is from top to bottom, it is not easy to produce bubbles.
- If the oil phase of the product is less, the mixing effect can be played more, and the emulsifying time will be shortened, which will make the product structure more stable.
- When using such equipment, large quantities of production can be produced without the limitation of up to 1/3 capacity.
Product configuration:
| ZhiTong®ZT-C-500LHydraulic lift vacuum homogenization emulsifier configuration, parameters | ||||
| Main pot | Working volume 500L; full volume 600L | ZhiTong | Internal and external polishing more than 300 mesh | |
| 1 | Inner pot (GMP design) | Cylinder: material SUS316L, thick: 6mm Head: material SUS316L, thick: 6mm Internal steam sterilization | ZhiTong | Double side welding of head and pot body Connect, polish and shine; |
| 2 | Jacket | Material SUS304, thick 6mm Jacket steam heating, pressure ≤ 0.2Mpa. Through the cold tap water, down into the upper drain | ZhiTong | Standard pressure test for plant pressure vessel |
| 3 | Outsourcing | Cylinder material SUS304, thickness: 3mm Head material SUS304, thickness: 3mm | ZhiTong | Middle and outer layer R arc transition welding |
| 4 | Pot cover | The whole head of the upper seal is lifted up and down with the pressure bar, and the seal is sealed.Head: material SUS316L, thick: 6mm ★Vacuum contact pressure gauge (vacuum hydraulic can not be raised) suction filter, vent, air pressure pump inlet (matching respirator), mirror lamp, spice funnel. Fast suction tube mounted on feed filter. | ZhiTong | Part of contact material GMP sanitary grade stainless steel |
| 5 | Impeller, shaft scraper | Scraping edge, scraping the bottom of the frame stirring, stirring blade Sheet, stainless steel, scraper material: Teflon A plate, white | ZhiTong | Flange coupling connection |
| 6 | Stirring motor | Power of stirring motor: four 4kw made in China Best Reducer: Guomao 1:23 | ZhiTong | Beide |
| Speed:0-63rmin, | Delta | |||
| 7 | Mixing machine seal | 1 set of mechinacal seals with borgmann type | Jiasheng | |
| 8 | Bottom load homogenizer | Motor power:7.5kw Speed:0-3000rpm,,Wire cutting double shear homogenizer | Beide | |
| Delta | ||||
| 9 | Machine seal | Borgmann four-sided all-gold mechanical seal (water distribution cycle cooling, cooling and homogenizing machine synchronization) | Jiasheng | |
| 10 | Bleeder valve | Top and bottom valve, valve plate level with pot bottom | ZhiTong | GMPSFI standard |
| 11 | Temperature display | Thermal resistance thermometer (less than or equal to 140 degrees) | Delixi | |
| Water phase pot | Full volume:400L | |||
| 1 | Inner pot(sanitary grade) | Tube:material SUS316L, thickness :5mm | ZhiTong | Double side welding of head and pot body,grinding and polished light |
| Bottom inner head: material SUS316L, thickness: 5mm | ||||
| Jacket head: material SUS304, thick: 5mm | ||||
| Pot cover 1/2 can be opened, easy to feed | ||||
| Pot with a guide plate, to facilitate the uniform material | ||||
| 2 | Jacket | Material:SUS304,Thickness:5mm | Standard pressure test for plant pressure vessel | |
| Jacket steam heating pressure ≤ 0.2Mpa | ||||
| 3 | Outsourcing | Material:SUS304,wall thickness:3mm | ZhiTong | Middle and outer layer R arc transition welding |
| 4 | Stirring | Wave wheel stirring | ZhiTong | Flange coupling connection |
| 5 | Stirring motor | Motor power:0.75KW, speed:1440RPM | Beide | |
| 6 | Mechanical seal | Adopt borgmann type mechanical seal | Jiasheng | |
| 7 | Blow-down valve | Stainless steel double plate ball valve, sanitary grade quick opening connection, oil phase and water phase sewage pipe connected to one end of discharge. | ZhiTong | |
| 8 | Temperature display | Thermal resistance thermometer(<=140 degrees)) | Delixi | |
| Oil phase pot | Full volume:250L | |||
| 1 | Inner pot | barrel:SUS316L,thickness:5mm | ZhiTong | Double-sided welding of head and pot, grinding and polishing light |
| Bottom inner head:material SUS316L,thickness:5mm | ||||
| Jacket head:material SUS304,thickness:5mm | ||||
| Pot cover 1/2 can be opened, easy to feed | ||||
| Pot with a guide plate, to facilitate the uniform material | ||||
| 2 | Jacket | Material SUS304,thickness:5mm | Standard pressure test for plant pressure vessel | |
| Jacket steam heating pressure ≤ 0.2Mpa | ||||
| 3 | Outsourcing | Material SUS304, wall thickness:3mm | ZhiTong | Middle and outer layer R arc transition welding |
| 4 | stirring | Wave wheel stirring | ZhiTong | Flange coupling connection |
| 5 | Stirring power | Motor power:0.75KW, speed:1440RPM | Beide | |
| 6 | Mechanical seal | Adopt borgmann type mechanical seal | Jiasheng | |
| 7 | Blow-down valve | Stainless steel double plate ball valve,sanitary grade quick opening connection, oil phase and water phase sewage pipe connected to one end of discharge | ZhiTong | |
| 8 | Temperature display | Thermal resistance thermometer(<=140 degrees) | Delixi | |
| Electronic control cabinet | Material: stainless steel cabinets, buttons, electrical components and other standard configuration. | Delixi | ||
| lifting system | Hydraulic lifting mode: power 1.5kw, vane pump, Solenoid valve, overflow valve, check valve and other standard Set, limit switch and other standard configuration | ZhiTong | ||
| ZhiTong | ||||
| Vacuum pump | Water ring type 2BV vacuum pump, power 3kw. With stainless steel buffer tank, about 3 minutes in the pot negative pressure 0.06Mpa | Shandong zibo | Solenoid valve is connected to tap water. If there is a vacuum machine for centralized service, the machine must have 1m³ negative pressure | |
| Platform | Stainless steel platform with stainless steel plate pattern and anti-skid. | ZhiTong | ||
| Other accessories and tools | Provide name and quantity of special tools and easily damaged parts. | ZhiTong | Random | |
| Equipment occupation size | About 3400mm (left and right width) × 2600 (front and rear width) × high 3000 mm (main pot full rise to 3900 mm) | |||
Note: Conveyor belt and rejector are not included as standard.
Customer can purchase as requirement.
Our factory's profile:
Guangzhou Guanhe Light Industry Machinery Co., Ltd. (originally Guangzhou Huangda Filling Machine Company) is established in 2004, in Guangzhou, China. We have been making our best to develop and manufacture the most advanced, economical and practical top-quality filling and packing machines, and the relative production lines for our customers and their different production needs.
Our main products are various liquid, paste, powder, granuals filling machines, packing machines, labeling machine, capping machine, sealing machine, washing machines and mixing machines etc. Our machineries are widely used in industries like foodstuff, comestics, pharmaceuticals, drinks and chemicals fields and so on; At the same time, we have rich experience in and can provide relative key projects' design, manufacturing and installation. That our company boasts a team of senior engineers and many skilled workers makes our key R&D team and technology force are both the pioneers in home filling machinery field.
Our advanced technology, good quality and thoughtful after-sale service make our products warmly welcomed both home and abroad. Attentive planning, meticulous manufacturing, proper management and sincere service are always the philosophy of our company. We have always been making every efforts to play our brand "Ghamachine" to the fullest_Pursuing Champion Quality & Achieving Win-win Harmony. Welcome all friends home and abroad to visit us, and establish friendly and long-term cooperation relationship!
FAQ:
Q1:Can you guarantee your quality?
A: Of course. We are the manufacture factory. More importantly, we put a high value on our reputation. Best quality is our
principle all the time. You can be assured on our production completely.
Q2:What should I do if we are not able to operate the machine when we receive it?
A: Operation manual and video demonstration sent along with the machine to give instructions. Besides, we have
professionalafter-sale group to customer 's site to solve any problems.
Q3:How can we get your suitable machines / production line ?
1. Let me know what kind of products will you produce ?
2. Let me knw what is the capacity(per hour) you want ?
3. Let me know what kind of package , plastic bottle ,glass bottle : volume ,height ,neck diameter ,diameter of bottle or other please inform us of detail.
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A: Payment terms:T/T,L/C, Western Union etc.
Q6:Why we should choose your company?
We are professional in packing machines near 16 years, and we provide better after-sales service.