Emulsification homogenizer mixer for ointment and cream manufacturing

 DescriptionThe vacuum homogenizing emulsifier mainly refers to the material in the vacuum state, using the high shear emulsifier to quickly and evenly distribute one phase(pot) or more phases(pot) to another continuous phase(pot), using the strong kinetic energy brought by the machinery to make the material in the narrow g

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Emulsifier Homogenizer Mixer Machine for Ointment and Cream ManufacturingEmulsifier Homogenizer Mixer Machine for Ointment and Cream Manufacturing
Description

The vacuum homogenizing emulsifier mainly refers to the material in the vacuum state, using the high shear emulsifier to quickly and evenly distribute one phase(pot) or more phases(pot) to another continuous phase(pot), using the strong kinetic energy brought by the machinery to make the material in the narrow gap between the stator and rotor, 100000 times of hydraulic shear. Centrifugal extrusion, impact tearing and other comprehensive effects, instant uniform dispersion emulsification, after high-frequency cycle, finally get no bubble fine and stable high-quality products.

 
Emulsifier Homogenizer Mixer Machine for Ointment and Cream Manufacturing
Characteristic
1. The ultra-high viscosity materials (more than 50000 c.p.s.) are emulsified and stirred well, and the diameter of emulsified particles can reach 2-5 μ M.
2. Vacuum suction, production frequency, high operation frequency, simple and reliable operation.
3. It can be used for heating, melting, vacuum, homogeneous cooling and penetrating operation.
4. All made of stainless steel, vacuum stirring, sanitary, sterile, easy to clean.
5. The newly developed ceramic no gap high shear homogenizing emulsifier can make the diameter of material particles reach 0.5 μ M

 
Emulsifier Homogenizer Mixer Machine for Ointment and Cream Manufacturing
Working principle
After the materials are heated and stirred in the water and oil pans, they are sucked into the emulsifying pan by the vacuum pump and passed through the emulsifying pan. The upper central stirring and polytetrafluoroethylene scraper always cater to the shape of the agitating pan, and clean the wall sticking materials, so that the scraped materials continuously produce new boundaries, and then cut, compress and fold the blades, make it mix and flow down to the homogenizer under the pot. The material is cut in the shear seam through the strong cutting, impact, turbulent flow and other processes between the high-speed rotating cutting wheel and the fixed cutting sleeve. The material is quickly broken into 200um-0.2um particles. Due to the vacuum state in the emulsifying pot, the bubbles generated in the mixing process of the material are timely removed. By means of vacuuming, bubbles are no longer mixed into the products during the mixing process, so as to ensure that high-quality products with rich luster, fine and good ductility can be produced.

 
Emulsifier Homogenizer Mixer Machine for Ointment and Cream Manufacturing
Emulsifier Homogenizer Mixer Machine for Ointment and Cream Manufacturing
Emulsifier Homogenizer Mixer Machine for Ointment and Cream Manufacturing
Emulsifier Homogenizer Mixer Machine for Ointment and Cream Manufacturing
Technical Parameters
ModelMain potWater potOil potMain pot power(KW)Homogenizer speed(rpm)Vacuum in the pot(MPa)
Volume(L)Wall scrapingHomogenizer
DZJR-5L5220.180.370-3500-0.09
DZJR-50L5030201.12.20-3500-0.09
DZJR-100L10060401.530-3500-0.09
DZJR-200L2001281052.240-3500-0.09
DZJR-300L3002001503.740-3500-0.09
DZJR-400L40027016045.50-2800-0.09
DZJR-500L50032025047.50-2800-0.09
DZJR-1000L100011505005.518.50-3500-0.09
Emulsifier Homogenizer Mixer Machine for Ointment and Cream Manufacturing
Emulsifier Homogenizer Mixer Machine for Ointment and Cream Manufacturing
 
Technical Parameters ---Vacuum Homogenizing Emulsifier Equipment 200L
1. Volume design volume: 250L
2. Working volume: 200L
Products: cosmetics, food, chemical and pharmaceutical industries
3. The working pressure is less than 0.3MPa
4. Vacuum degree: -0.09mpa
5 Phase, 380V, 3-phase, 50 Hz
6. Heating and cooling model: Jacketed heating and cooling, electric heating
7. Discharging mode: inclined discharging
8. Material: outer stainless steel 304; inner stainless steel 316L; Jacketed stainless steel 304
9. Mixing mode: frame type mixing blade and polytetrafluoroethylene scraper (scraper mixing); power: 2.2kW; speed: 0-80 R / min (adjustable)
The power of homogenizer is less than 4kw
11. Homogenizer speed: 0-3500rpm
12. Homogenization mo
de: upper homogenization
13. Internal and external polishing


Matching Water Tank
1 Design volume - 160L
2. Working volume: 128L
3 Shell material / thickness - 304 / standard
4. Internal material / thickness: 316L / standard
5. Jacketed material / thickness - 304 / standard
6. Working pressure - 0.3MPa
7. Cover opening mode - movable cover opening
Heating mode: electric heating
9. Feeding method and feeding method
10 Mixing mode - upper mixing
11 Stirring power - 0.75kw
12. Stirring speed- 960rpm / min

Matching Oil Tank
1. Design volume - 130L
2. Working volume: 105L
3 Outer material /thickness: 304 / standard
4. Internal material / thickness: 316L / standard
5. Jacketed material / thickness - 304 / standard
6. Working pressure - 0.3MPa
7. Cover opening mode - movable cover opening
8. Heating mode: electric heating
9. Feeding method and feeding method
10. Mixing mode - upper mixing
11. Stirring power - 0.75kw
12. Stirring speed is less than 960rpm / min


About Us
Shandong Karvil Machinery Technology Co., Ltd. is specializing in the research, design, manufacturing and sales of mixing machine, grinding equipment and reaction machine. The company is committed to advanced technology of machine, strict quality control standards and perfect sales service experience to achieve a win-win situation with our customers.
Karvil products have been successful used in the field of powder processing, food, medicine, fine chemical industry, cosmetic, adhesives, paints, inks, dyes, pastes, organic solvents and ceramics, etc.
Karvil engineering team constantly explore new technical points and promote perfect solutions for our clients through efficient communication according to the production application.
Our company has a series of strict standards system to control the purchase of raw materials, the rationality of design, manufacturing process, during inspection, product inspection, which could ensure the high quality of our products and create value for our clients.
Emulsifier Homogenizer Mixer Machine for Ointment and Cream Manufacturing
Emulsifier Homogenizer Mixer Machine for Ointment and Cream Manufacturing
FAQ
1. Manufacturer or trading company?
We are a manufacturer with strict production standards in China.

2. Where is your company?
Our company is located in Yantai, Shandong, a 2-hours driving from Qingdao.

3. About your company's visit?
We can pick you up at Qingdao Airport conveniently, and then we can take you to our factory.

4. What is the main market of your company?
Asia and Africa, Australia, America, Europe.

5. Can you provide customized products?
Yes, we have professional engineers to meet your special design needs, so we can provide customized products.

6. What is your delivery time?
It usually takes about 20 to 30 days, the exact time also depends on the type and quantity of the product.

7. About the product warranty?
Usually, we provide a 1-year warranty for the products that have been sold, but we can also provide life-long service when you need it to maintain a long-term relationship with you.

8. What are the payment terms?
T/T, L/C, etc.

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